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amphenol pps push pull series am p henol the pps is a miniature connector with push pull technology and rohs compliant. it is designed for use on equipment that is not submersed or left exposed to the elements for prolonged periods, within industrial and ground harsh environment applications. to mate, the plug is pushed onto the receptacle. the connector is locked in its rest position and is released by pulling back the coupling nut. the pps has a small outside diam eter and several inserts are available, in cluding high- density insert arrangements. the plugs can be fitted with emc grounding fingers for increased screening effectiveness. amphenol lt d offers full cable harness solutions with overmoulding capabilities or, where prefe rred, a heat shrink boot can be used. the plug has a black silver body and backshell with a black coupling nut. other plating finishes available are electroless nickel and both are chemical and nbc resistant. receptacles are available in black silver plating as standard and electroless nickel. all metalwork is machined from brass for increased matin g durabilit y .
pps - insert availabilit y front face view pps 7 way front face view pps 6 way front face view pps 5 way rear face view pps 7 way rear face view pps 6 way rear face view pps 5 way receptacles ? socket contacts only front face view pps 7 way front face view pps 6 way front face view pps 5 way rear face view pps 7 way rear face view pps 6 way rear face view pps 5 way plugs ? pin contacts only - 2 -
insert availability 05-05 5 # 22 awg contacts 05-06 6 # 22 awg contacts 05-07 7 # 22 awg contacts contact specifications contact resistance 5 m ? initially less than 10 m ? shell to shell conductivity 5 m ? initially less than 10 m ? insert specifications contact arrangement 05-05 / 05-06 / 05-07 working voltage (sea level) 115 vac dwv (sea level) 500 vac insulation resistance (sea level) 1g ? @ 500 vdc current rating (individual contact) 3a current rating (all co ntacts simultaneously) 1a environmental temperature -55 o c / +85 o c salt spray 500 hours subject to selected plating finish fluids as per mil-c-26482 series i vibration and shock mil-c-26482 series i sealing ip67 unmated bulk head connectors ip64 mated pair interface mechanical durability 1000 matings materials shell : brass ? see part no. information for plating options contacts : turned, gold plated inserts and seal : proprietary thermoplastic polyester elastomer insert availabilit y / s p ecifications - 3 -
table of st y les - receptacles .587 .262 - 4 - pps-07a05-xxsx-002(970) jam nut receptacle solder bucket contacts .393 a/f (8.60 a/f) ? .450 ref ( ? 11.40 ref ) .587 ( 14.80 ) .831 (21.20) .262 ( 6.65 ) ? .300 (? 7.60) pps-07a05-xxsx-001(970) jam nut receptacle pcb contacts .393 a/f (10.00 a/f) ? .450 ref (? 11.40) ? .300 (? 7.60) ? .030 (? 0.78) .152 .112 (2.85) .044 ? .150 pcd (? 3.80 pcd) .587 (14.80) .262 ( 6.65 ) all dimensions are for reference only ( dimensions in brackets are in mm ) panel nut - torque to 2.25nm = 1.65 foot pounds force all dimensions are for reference only (dimensions in brackets are in mm) panel nut - torque to 2.25nm = 1.65 foot pounds force
pps-01t05-xxsx-002(970) in line receptacle solder bucket contacts pps-02t05-xxsx-002(970) 2 hole mounting receptacle solder bucket contacts table of st y les - rece p tacles all dimensions are for reference only ( dimensions in brackets are in mm ) - 5 - ? .405 ( ? 10.30 ) ? .300 (? 7.60) ? .150 (? 3.80) .770 ( 19.60 ) .466 (11.85) .314 a/f (8.00 a/f) all dimensions are for reference only (dimensions in brackets ar e in mm) crimp ferrule .690 (17.50) .690 (17.50) .314 a/f (8 . 00 a / f ) .405 .841 (21.40) .050 (1.30) .345 ( 8.75 ) .240 (6.10) .240 (6.10) .240 (6.10) . 240 (6.10) ? .122 (? 3.10) ? .300 ( 7.60 ) crimp ferrule ? .150 (? 3.80)
table of st y les - receptacles used on pps-02t and pps-02a 390-0122-01 2 hole panel mount receptacle gasket all dimensions are for reference only (dimensions in brackets are in mm) all dimensions are for reference only ( dimensions in brackets are in mm ) all dimensions are for reference only ( dimensions in brackets are in mm ) .337 - 6 - pps-02a05-xxsx-001(970) 2 hole panel mount receptacle pin tail contacts .240 ? .122 (? 3.10) .475 (12.10) . 240 (6.10) .240 (6 10) ? .300 ( 7.60 ) .345 (8.75) .050 (1.30) .256 ( 6.50 ) .152 (3.85) .045 (1.15) .030 (0.78) .337 ( 3.55 ) .690 ( 17.50 ) .690 pps-02a05-xxsx-002(970) 2 hole panel mount receptacle solder bucket contacts .240 (6.10) ? .122 (? 3.10) . 475 (12.10) .240 ( 6.10 ) .240 ( 6.10 ) ? .150 pcd (? 3.80 pcd) ? .300 ( ? 7.60 ) .345 ( 8.75 ) .050 (1.30 ) .256 ( 6.50 ) .337 (3.55) .690 (17.50) .690 ( 17.50 ) .240 (6 .1 0) .833 ( 21.25 ) .240 (6 .1 0) ? .150 pcd (? 3.80 pcd) .044 .042 (1.05) ( 1.10 )
pps-6xxx-xxx jam nut receptacle to header assembly this is available with the following pps receptacle styles and in all inserts: pps-07a, pps-01t, pps-02a table of st y les - rece p tacles cut out details length xx see table 1 variant length xxx .025 25mm .050 50mm .075 75mm .100 100mm .125 125mm .150 150mm mating half connector rs-311-6546 390-5013 receptacle dust cap ? colour black k all dimensions are for reference only ( dimensions in brackets are in mm ) 38.1 1.500 ( ? 3.0 ) .220 5.6mm - 7 - ? .123 ? .121 (? 3.15) ( ? 3.05 ) ? .425 (? 10.80) .515 centres (13.05 centres) .679 (17.25) ? .361 .002 hole diamete r (9.17mm +/- .051mm panel cut out across flats (8.51mm +/- .051mm) .335 .002 a/f panel thickness (2.4mm min / 3mm max) .095 min / .118 max ? .361 ref panel nut - tor q ue to 2.25nm =1.65 foot p ounds force ?.116 .2 50 (6.4) .425 (10.8) all dimensions are for reference only (dimensions in brackets are in mm) please contact amphenol ltd for full part numbering information
options for black zinc cobalt plated ferrule max. cable diameter 001 parallel ferrule 5.6mm o.d. 002 taper ferrule 4.3mm o.d. 003 taper ferrule 3.2mm o.d. for crimp tool details, please refer to the back of this catalogue. pps-06t05-xxpx-xxx non grounded plug complete with backshell and optional crimp ferrule 390-5012 plug dust cap ? colour black table of st y les - plu g s r.250 . 080 ( 2.0 ) 10.6mm .41 3 ?.516 ?13.1 all dimensions are for reference only ( dimensions in brackets are in mm ) all dimensions are for reference only (dimensions in brackets are in mm) table 1 part number max. cable diameter for ferrule pps-06t05-xxpx- 001 6.5mm pps-06t05-xxpx- 002 4.3mm pps-06t05-xxpx-003 3.2mm 1.24 ? .452 ( 11.50 ) .775 ( 19.75 ) .314 a/f ( 8.00 a/f ) tapered ferrule .002 (see table 1 for sizes) straight ferrule .001 (see table 1 for sizes) - 8 - 2.000 (50.8) .220 (5.6) ?.320 (? 8.1) torque backshells 15 inch lbs
100 series ? bottle shapes with rib ? mil style expanded (min) recovered (max) recovered dimensions fully shrunk hellermann part no h h -h matl j ? j -h matl h j ? p 10% r 10% jo 10% hw 10% jw 10% t 10% 113-4-g-wm250 0.3976 (10.7) 0.3976 (10.7) 0.1811 (4.6) 0.1811 (4.6) 0.3110 (7.9) (0.0787) (2.0) 1.0 (25.4) 0.5709 (14.5) 0.1811 (4.6) 0.0512 (1.3) 0.0512 (1.3) 0.0394 (1.0) 1100 series ? right angle shapes with rib ? mil style expanded (min) recovered (max) recovered dimensions fully shrunk hellermann part no h j ? h j ? p 10% r 10% s 10% jo 10% w 20% t 20% 1108-4-g-wm250 0.6496 (16.5) 0.6496 (16.5) 0.3110 (7.9) 0.1496 (3.8) 0.6875 (17.3) 0.7969 (20.1) 0.6005 (15.2) 0.1614 (4.1) 0.0394 (1.0) 0.0394 (1.0) for use with pps-06t and pps-06tg plugs and pps-01t in line receptacles we have selected heatshrink boots from hellermann tyton. heatshrink boots from other manufacturers may be used if appropriate. fully recovered form (after heating) fully recovered form (after heating) this style is used in conjunction with the backshell (see page 8), providing strain relief and environmental sealing dimensions apply to all materials unless otherwise indicated and dimensions in brackets are in mm the style provides strain relief for harness systems when used in conjunction with the backshell ( see p a g e 8 ) dimensions apply to all materials unless otherwise indicated and dimensions in brackets are in mm pps heatshrink boots - 9 -
amphenol ltd can supply complete overmoulded cable ha rness solutions to your specifications. detailed below are some examples of what would be available on request. the following templates are of common harness configurations ? please consult factory for cable number allocation pps cable assemblies notes: 1. the main key of the connector is to be in line with the location rib on the overmould. 2. all dimensions are for reference only. 3. xxx part number denotes cable length in metres pps - 5xxx - xxx connector series cable length technical description ? consult p roduct support pps@amphe nol.co.uk up to 7 way single ended cable assembly up to 7 way double ended cable assembly pps - 5xxx - xxx connector series cable length technical description consult product support pps@amphenol.co.uk all dimensions are for reference only (dimensions in brackets are in mm) all dimensions are for reference only ( dimensions in brackets are in mm ) notes: 1. the main key of the connector is to be in line with the location rib on the overmould. 2. all dimensions are for reference only. 3. xxx part number denotes cable length in metres xxx metres 1.705 ref .930 ref locator rib end of cable to be cut flush 1.705 ref .930 ref locator rib locator rib - 10 - xxx metres
any cable assembly part number will be issued at quotation or order placement stage by amphenol ltd only. for more details please consult the factory. pps cable assemblies up to 7 way coiled single ended cable assembly pps - 5xxx - xxx connector series cable length technical description consult product support pps@amphenol.co.uk notes: 1. the main key of the connector is to be in line with the location rib on the overmould 2. all dimensions are for reference only 3. xxx in part number denotes cable length in metres up to 7 way coiled double ended cable assembly notes: 1. the main key of the connector is to be in line with the location rib on the overmould 2. all dimensions are for reference only 3. xxx in p art number denotes cable length in metres pps - 5xxx - xxx connector series cable length technical description consult product support pps@amphenol.co.uk all dimensions are for reference only (dimensions in bracke ts are in mm) all dimensions are for reference only (dimensions in brackets are in mm) min 90mm ref min 90mm ref xxx metres min 90mm ref xxx metres locator rib 1.705 ref .930ref end of cable to be cut flush locator rib locator rib .930 ref 1.705ref - 11 -
pps - xx x 05 - xx x x - xxx (970) series plating finish receptacle only: (970) - black silver body and black silver panel nut (416) - electroless nickel body and panel nut plugs only: style (976) ? black silver body with 06 ? plug, threaded shell only electroless nickel coupling 07 ? jam nut receptacle nut (plain shell only) 01 ? in line receptacle (threaded shell only) 02 ? two hole panel mount receptacle plug cable variant 001 ? 6.3mm parallel ferrule 002 ? 4.3mm taper ferrule 003 ? 3.2mm taper ferrule mounting receptacle contact style t ? shell with accessory thread 001 ? pcb contacts plug shells ungrounded 002 ? solder bucket contacts tg ? shell with accessory thread and grounding spring for plug only a ? plain shell receptacle only keyway orientation a b shell size 05 only contact type p ? pin in plugs only number of contacts s ? socket in receptacle only 05 ? 5 contacts 06 ? 6 contacts 07 ? 7 contacts standard plating plugs omit deviation ? black silver plated body and backshell with black coupling nut pps connector part numbers - 12 -
for braid termination style 003 notice: products are sold subject to amphenol?s standard conditions of sale. all specifications and statements contained herein are believed to be correct at the time of printing but no representation or warranty, express or implied, is given as to any specification or statement contained herein. product specifications including performance characteristics are typical only and subject to deviation. specifications are also subject to change without notice. users should not assume that all safety measures are indicated or that other measures may not be required. no representation or warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such infringement. amphenol thanet way, whitstable, kent. ct5 3jf tel: 01227 773200 fax: 01227 276571 jul y 2006 pps ? crim p tool crimp the braid into place so that the ferrule butts up against the shoulder of the backshell. use crimp tool daniels hx4 m22520/5-01 handle, crimp die set daniels y530 cage 11851 at setting 180. - 13 -

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